{"id":988592,"date":"2025-05-30T03:23:44","date_gmt":"2025-05-30T03:23:44","guid":{"rendered":"https:\/\/pems.tbesdemo.com\/?page_id=988592"},"modified":"2025-10-14T05:42:08","modified_gmt":"2025-10-14T05:42:08","slug":"modular-process-system","status":"publish","type":"page","link":"https:\/\/elmerc.in\/index.php\/modular-process-system\/","title":{"rendered":"Modular Process System"},"content":{"rendered":"\t\t
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\n\t\t\t\t\t\tWater Treatment System\n\t\t\t\t\t<\/h3>

Modular Process System<\/h2><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Pharma and biopharma manufacturing is evolving rapidly, demanding high-purity and process technologies that can keep pace with new therapies, stricter regulations, and the need for greater efficiency. Meeting these challenges requires systems that deliver uncompromised quality, streamlined production, and full compliance while remaining adaptable for future demands. Our design, engineering, and automation teams bring valuable client-side experience, enabling us to understand operational realities such as space constraints, product changeovers, and validation complexities.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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\n\t\t\t\t\t\tModular Process System\n\t\t\t\t\t<\/h3>

Sterile Pharma & Injectable Manufacturing Vessels<\/h2><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Our sterile manufacturing vessels are engineered to meet the highest standards for injectable and sterile pharmaceutical production. Designed under ASME BPE 2016 and ASME Section VIII guidelines, each vessel ensures hygienic performance, precision temperature control, and easy sterilisation. Equipped with smooth, crevice-free surfaces, these vessels minimise contamination risk and allow for seamless CIP\/SIP integration. Ideal for critical drug manufacturing, they provide exceptional reliability, product safety, and regulatory compliance. Custom sizes, automated controls, and advanced agitation systems can be configured to match your process needs\u2014ensuring every batch meets the exacting requirements of global regulatory bodies such as US FDA and EU GMP.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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\n ASME BPE 2016 & Section VIII, Div. 1 compliant. <\/h3>\n \t\t \t

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\n CIP\/SIP ready for efficient sterilisation. <\/h3>\n <\/div>\n \n \n <\/div>\n <\/a>\n <\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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\n Crevice-free design for contamination control. <\/h3>\n <\/div>\n \n \n <\/div>\n <\/a>\n <\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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\n Customisable sizes, controls, and mixing. <\/h3>\n <\/div>\n \n \n <\/div>\n <\/a>\n <\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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\n\t\t\t\t\t\tModular Process System\n\t\t\t\t\t<\/h3>

Biopharma Manufacturing Vessels<\/h2><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Our biopharma-grade vessels are purpose-built for applications such as cell culture, fermentation, buffer preparation, and media storage. Constructed from high-grade stainless steel with superior surface finishes, they deliver outstanding cleanability and sterile assurance. The design adheres to ASME BPE standards to maintain integrity in high-purity environments, ensuring zero cross-contamination and full drainability. Whether for upstream or downstream processes, our vessels can be customised with precision controls, temperature regulation, and integrated mixing systems. Compatible with automation platforms, they allow real-time monitoring and process optimisation. Every vessel undergoes rigorous testing to meet global biopharmaceutical regulations\u2014ensuring high yields, consistent product quality, and operational efficiency.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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\n ASME BPE-compliant design for biopharma. <\/h3>\n \t\t \t

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\n Fully drainable, contamination-free surfaces. <\/h3>\n <\/div>\n \n \n <\/div>\n <\/a>\n <\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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\n Automation-ready with real-time monitoring. <\/h3>\n <\/div>\n \n \n <\/div>\n <\/a>\n <\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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\n Suitable for upstream & downstream processes. <\/h3>\n <\/div>\n \n \n <\/div>\n <\/a>\n <\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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\n\t\t\t\t\t\tModular Process System\n\t\t\t\t\t<\/h3>

CIP\/SIP Systems<\/h2><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Our Clean-In-Place (CIP) and Steam-In-Place (SIP) systems provide automated, repeatable cleaning and sterilisation for process equipment, eliminating the need for manual disassembly. Engineered for maximum efficiency, they reduce downtime, water usage, and cleaning agent consumption. Designed to comply with ASME BPE and US FDA requirements, our systems ensure complete coverage and residue-free cleaning. With programmable cycles, integrated validation features, and real-time monitoring, they deliver consistent cleaning performance for vessels, piping, and process lines. From sterile injectables to biopharma applications, our CIP\/SIP solutions maintain product safety, regulatory compliance, and process integrity\u2014helping you achieve higher throughput without compromising hygiene standards.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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\n Automated cleaning and sterilisation cycles. <\/h3>\n \t\t \t

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\n Water and chemical-efficient operation. <\/h3>\n <\/div>\n \n \n <\/div>\n <\/a>\n <\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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\n US FDA & ASME BPE compliant. <\/h3>\n <\/div>\n \n \n <\/div>\n <\/a>\n <\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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\n Integrated monitoring & validation tools. <\/h3>\n <\/div>\n \n \n <\/div>\n <\/a>\n <\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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\n\t\t\t\t\t\tModular Process System\n\t\t\t\t\t<\/h3>

Bio-Kill Systems<\/h2><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Our Bio-Kill systems are designed to deactivate and neutralise biological waste streams before safe disposal, ensuring environmental protection and regulatory compliance. Ideal for biopharma and vaccine manufacturing facilities, these systems use precise thermal or chemical treatment to eliminate pathogens and biohazards. Built with high-grade stainless steel and sanitary design principles, they offer easy cleanability and long service life. Integrated controls ensure accurate temperature monitoring, retention times, and process validation. By automating waste deactivation, our Bio-Kill solutions minimise operator exposure, reduce operational risks, and meet stringent biosafety and environmental standards\u2014making them an essential part of a compliant bioprocessing facility.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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\n Effective pathogen and biohazard deactivation. <\/h3>\n \t\t \t

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\n Thermal or chemical treatment options. <\/h3>\n <\/div>\n \n \n <\/div>\n <\/a>\n <\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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\n Automated process with safety controls. <\/h3>\n <\/div>\n \n \n <\/div>\n <\/a>\n <\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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\n Compliance with biosafety & environmental norms. <\/h3>\n <\/div>\n \n \n <\/div>\n <\/a>\n <\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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\n\t\t\t\t\t\tModular Process System\n\t\t\t\t\t<\/h3>

Heat Exchangers<\/h2><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Our hygienic heat exchangers are engineered for efficient heating, cooling, or temperature control in pharmaceutical and biopharma processes. Designed with sanitary-grade materials and compliant with ASME BPE standards, they ensure product purity while optimising energy use. Whether for WFI systems, media preparation, or fermentation temperature regulation, our heat exchangers deliver uniform thermal performance and easy maintenance. Compact, robust, and customisable, they integrate seamlessly into your process line. With advanced design features to prevent contamination and ensure complete drainability, our heat exchangers support consistent product quality, process stability, and compliance with international industry regulations.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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\n Sanitary-grade ASME BPE-compliant design. <\/h3>\n \t\t \t

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\n Efficient heating\/cooling performance. <\/h3>\n <\/div>\n \n \n <\/div>\n <\/a>\n <\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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\n Fully drainable & contamination-free. <\/h3>\n <\/div>\n \n \n <\/div>\n <\/a>\n <\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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\n Compact, robust & easy to maintain. <\/h3>\n <\/div>\n \n \n <\/div>\n <\/a>\n <\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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\n\t\t\t\t\t\tModular Process System\n\t\t\t\t\t<\/h3>

Process Piping<\/h2><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Our process piping systems are designed for high-purity pharmaceutical and biopharma manufacturing, ensuring sterile fluid transfer without risk of contamination. Manufactured to ASME BPE standards, they feature precision orbital welding, optimised slopes, and full drainability. Materials are selected for corrosion resistance, cleanability, and long-term durability. Whether for WFI distribution, buffer transfer, or media handling, our piping solutions are tailored to your process layout and integrate seamlessly with vessels, heat exchangers, and CIP\/SIP systems. All systems undergo hydrostatic, pressure, and passivation testing to meet global GMP requirements\u2014delivering reliable, validated performance for critical manufacturing environments.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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\n ASME BPE-compliant high-purity piping. <\/h3>\n \t\t \t

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\n Precision orbital welding for hygiene. <\/h3>\n <\/div>\n \n \n <\/div>\n <\/a>\n <\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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\n Full drainability & optimal slopes. <\/h3>\n <\/div>\n \n \n <\/div>\n <\/a>\n <\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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\n Tested for GMP validation & reliability. <\/h3>\n <\/div>\n \n \n <\/div>\n <\/a>\n <\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"

Water Treatment System Modular Process System Pharma and biopharma manufacturing is evolving rapidly, demanding high-purity and process technologies that can keep pace with new therapies, stricter regulations, and the need…<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-988592","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/elmerc.in\/index.php\/wp-json\/wp\/v2\/pages\/988592","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/elmerc.in\/index.php\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/elmerc.in\/index.php\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/elmerc.in\/index.php\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/elmerc.in\/index.php\/wp-json\/wp\/v2\/comments?post=988592"}],"version-history":[{"count":31,"href":"https:\/\/elmerc.in\/index.php\/wp-json\/wp\/v2\/pages\/988592\/revisions"}],"predecessor-version":[{"id":989039,"href":"https:\/\/elmerc.in\/index.php\/wp-json\/wp\/v2\/pages\/988592\/revisions\/989039"}],"wp:attachment":[{"href":"https:\/\/elmerc.in\/index.php\/wp-json\/wp\/v2\/media?parent=988592"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}